Tag Archives: Hwy 53

TH 53 Bridge Begins to Rise from the Ground

Bridge and Subsurface Rendering
Bridge and Subsurface Rendering (rendering courtesy of MnDOT)

A lot has changed from a year ago at the TH 53 Bridge sight near Virginia, Minnesota.  This time last year, the design-phase test pile program was wrapping up with three Statnamic load tests and we had just completed our initial geologic field investigation.  Since then, significant excavation, rockfall protection, and foundation work has been completed.  During summer and fall of 2015, DBA worked closely with contractors Hoover Construction and Pacific Blasting to maintain rockfall protection throughout the East Abutment and Pier 1 (East Pier) excavation process.  Official ground breaking occurred last November and foundation work started shortly after.  A total of 32, 30-in micropile foundations have been installed by Veit Specialty Contracting  and Kiewet Infrastructure  has completed a temporary causeway across the massive Rouchleau Pit by placing over 300,000 cubic yards of fill.

With the foundations of both piers complete, and the pier towers are starting to rise up, where they will carry the bridge deck 200 ft above.  The abutments are also taking shape with rock bearing concrete footings now poured on both sides of the pit.  The only foundation work left is to install tieback anchors at the East Abutment, which will reduce the lateral loading of the tall piers.

In a little over a year, the bridge is scheduled to open to traffic.  You can keep track of the progress through the project web cam.

Current View of Site, Piers Beginning to Rise
Current View of Site, Piers Beginning to Rise (photo from OxBlue Web Cam)

DBA Engineers Perform “Extreme” Geologic Investigation

DBA engineers prepare to go over the edge of the 200-ft tall west wall of the Rouchleau mine pit with the load test site in the background. From left to right: David Graham, Nathan Glinski, Ryan Turner, and Paul Axtell
DBA engineers prepare to go over the edge of the 200-ft tall west wall of the Rouchleau mine pit with the load test site in the background. From left to right: David Graham, Nathan Glinski, and Paul Axtell (far right).

DBA is currently working with structural designer Parsons to design what will be Minnesota’s tallest bridge.  The bridge will span the currently inactive Rouchleau open pit iron ore mine near Virginia, Minnesota. MnDOT is moving the alignment of the existing Hwy 53 to make way for future mining in the area.  DBA is the lead geotechnical designer on the project in addition to being contracted as MnDOT’s load test expert for the ongoing design phase load test program.

As part of our site investigation to gather information on rock fall and the site geology, five DBA engineers (John Turner, Paul Axtell, Tim Siegel, Nathan Glinksi, and David Graham) got up close and personal with the site by rappelling off the near vertical cut faces on either side of the Rouchleau pit! Traversing the over 200-ft tall cut faces of the nearly 2-billion year Biwabik Formation rock formation by rope and harness, we collected valuable geologic data.  We also took some great pictures like the ones posted to our Google Photos account.  In addition to the still pictures, we took some videos of a few rock fall tests, which are on our YouTube channel.

If you would like to know more about this interesting project on Minnesota’s Iron Range, you can check out our project summary sheet, visit MnDOT’s project page, or stay tuned to this blog for more updates.  There is also an online article about the project that was recently published by Civil Engineering Magazine.