A lot has changed from a year ago at the TH 53 Bridge sight near Virginia, Minnesota. This time last year, the design-phase test pile program was wrapping up with three Statnamic load tests and we had just completed our initial geologic field investigation. Since then, significant excavation, rockfall protection, and foundation work has been completed. During summer and fall of 2015, DBA worked closely with contractors Hoover Construction and Pacific Blasting to maintain rockfall protection throughout the East Abutment and Pier 1 (East Pier) excavation process. Official ground breaking occurred last November and foundation work started shortly after. A total of 32, 30-in micropile foundations have been installed by Veit Specialty Contracting and Kiewet Infrastructure has completed a temporary causeway across the massive Rouchleau Pit by placing over 300,000 cubic yards of fill.
With the foundations of both piers complete, and the pier towers are starting to rise up, where they will carry the bridge deck 200 ft above. The abutments are also taking shape with rock bearing concrete footings now poured on both sides of the pit. The only foundation work left is to install tieback anchors at the East Abutment, which will reduce the lateral loading of the tall piers.
In a little over a year, the bridge is scheduled to open to traffic. You can keep track of the progress through the project web cam.
Well, we are at it again. The first 5 months of 2016 have seen us add three new faces of the new website creator. So now, drum roll, please………
Ali Leib, E.I.
Ali was a summer intern at DBA in 2014 and 2015 and joined us full time as a staff engineer in February. She is a recent graduate of the University of Tennessee (Go Vols!) where she completed both her B.S. and M.S. in civil engineering. While completing her M.S., she was a teaching assistant in charge of grading lab reports for the structural and geotechnical undergraduate labs. She was also a research assistant under Dr. Dayakar Penumadu, resulting in her thesis: “Effect of Particle Morphology on the Deformation Behavior of Sand under Monotonic Loading Conditions.” Unlike most of the rest of us, Ali insists that she will notbe conforming to the (mostly) standard DBA hair style. Ali will work in our Knoxville, Tennessee office.
Mark Madgett, P.E.
Mark received a BS and MS degree in Civil Engineering at the University of Tennessee, while working on research for TDOT to improve pavement design methods. He has worked in both consulting and construction for the last 22 years, focusing primarily on deep foundations in the Southeastern US. As a consultant, Mark gained extensive field experience with deep foundation construction techniques and the impacts on design. In 2006, he began working for Seaboard Foundations, opening a green field office in Tri-Cities TN as the district manager. In his role as design engineer for Seaboard Foundations, Mark has implemented design-build techniques in many markets (energy, institutional, commercial, transportation, and healthcare) that vastly improved the constructability and reduced the costs of deep foundation systems for his clients. Mark will also work outr of our Knoxville, Tennessee office.
Ben Turner, Ph. D., P.E.
Ben recently completed his Ph.D. in geotechnical earthquake engineering at UCLA with an emphasis on the transfer of forces between the ground and foundation elements during seismic loading. Prior to starting at UCLA, he worked for two years for the Los Angeles office of Shannon & Wilson, Inc. Ben worked in both construction and geotechnical firms while attending school for his B.S. and M.S. degrees. His experience includes: design, construction, and load testing of deep foundations; geotechnical earthquake engineering including soil-structure interaction, seismic hazard analysis, site response, liquefaction triggering analysis and mitigation of liquefaction-induced ground failure; and, characterization of structural behavior of reinforced concrete foundations. Here are two of the publications resulting from his dissertation work:
Construction of drilled shafts continues as the superstructure begins to emerge over the skyline between Elizabeth, NJ and Staten Island, NY. The new bridge will be a dual-span 1,983-ft long cable-stayed bridge with approach spans of over 2,500 ft on each side. The bridge is supported on over 200 drilled shaft foundations ranging in diameter from 4.5 ft to 10 ft and socketed into Passaic Formation siltstone.
The GBR is a Public-Private Partnership (P3) that represents a major milestone for the PANYNJ in its distinguished history of bridge building in the greater New York City metropolitan area. The existing Goethals Bridge along with the Outerbridge Crossing and the Bayonne Bridge comprise the three Port Authority bridges connecting Staten Island with New Jersey. The Goethals Bridge and the Outerbridge Crossing are cantilever truss structures and both opened on the same day in 1928. They were designed by J.A.L. Waddell under the supervision of the eminent engineer Othmar H. Ammann (1879-1965), who was the designer of many other iconic bridges in the NY City area including the Bayonne Bridge (1931), the George Washington Bridge (1931), and the Verrazano Narrows Bridge (1964). The designer of record for the replacement Goethals Bridge is Parsons Corporation, which is the successor firm of Robinson & Steinman, whose principal David B. Steinman was also a notable NY area bridge designer and a contemporary and rival of O.H. Ammann.
Each main pylon tower of the GBR is supported on a group of six 9-ft diameter drilled shafts and each anchor pier is supported by two 10-ft diameter shafts. Approach piers are two-column bents with each column supported on a rock-socketed drilled shaft.
DBA is the foundation design engineer of record and this project provides an example of how rock-socketed drilled shafts can provide a reliable and cost-effective means of supporting a major bridge by taking advantage of the high resistances that can be achieved. Key factors involved in taking advantage of rock sockets for this project were: (1) load testing to demonstrate high axial resistances (>30 ksf side resistance and >300 ksf base resistance), (2) utilization of all relevant construction QC/QA tools to ensure that rock sockets are constructed in a manner that is consistent with construction of the load-tested shafts that provide the basis of the design, (3) close collaboration between all members of the design-build team, and (4) adequate subsurface characterization, especially a thorough characterization of rock characteristics and their effect on socket resistances. Load testing for this project demonstrates that side and base resistances can be used in combination to design rock socketed shafts for axial loading. This approach avoids the use of unnecessarily deep sockets, thereby minimizing the associated construction risks and costs.
The Transportation Research Board (TRB) has released a synthesis report prepared by Dan and Robert on large diameter piles: NCHRP Synthesis 478, Design and Load Testing of Large Diameter Open-Ended Driven Piles. The report is a summary of the state of practice with regard to Large Diameter Open-Ended Piles (LDOEPs) in the transportation industry. We conducted a survey of state DOTs as well as interviews with private practitioners to summarize current practices as well as recommend best practices with regard to the selection, design, installation, and testing of LDOEPs. Several state DOTs are using LDOEPs more regularly where large foundation loads may exist and/or the piles are subject to significant unsupported length due to scour, liquefaction, or very weak surficial soils. Marine construction conditions also favor the use of these piles, particularly where pile bents might be employed to eliminate footings.
You can download a PDF of the report or purchase a hard copy at the link below.
Our own Ben Turner (future Dr. Turner!) was lead author on a report by the Pacific Earthquake Engineering Research Center (PEER) on liquefaction and lateral spreading effects on bridges. The report is titled “Evaluation of Collapse and Non-Collapse of Parallel Bridges Affected by Liquefaction and Lateral Spreading”. Ben’s coauthors are Dr. Scott J. Brandenberg and Dr. Jonathan P. Stewart of the Department of Civil and Environmental Engineering at UCLA. From the abstract:
The Pacific Earthquake Engineering Research Center and the California Department of Transportation have recently developed design guidelines for computing foundation demands during lateral spreading using equivalent static analysis (ESA) procedures. In this study, ESA procedures are applied to two parallel bridges that were damaged during the 2010 M 7.2 El Mayor-Cucapah earthquake in Baja California, Mexico. The bridges are both located approximately 15 km from the surface rupture of the fault on soft alluvial soil site conditions. Estimated median ground motions in the area in the absence of liquefaction triggering are peak ground accelerations = 0.27g and peak ground velocity = 38 cm/sec (RotD50 components). The bridges are structurally similar and both are supported on deep foundations, yet they performed differently during the earthquake. A span of the pile-supported railroad bridge collapsed, whereas the drilled-shaft-supported highway bridge suffered only moderate damage and remained in service following the earthquake. The ESA procedures applied to the structures using a consistent and repeatable framework for developing input parameters captured both the collapse of the railroad bridge and the performance of the highway bridge. Discussion is provided on selection of the geotechnical and structural modeling parameters as well as combining inertial demands with kinematic demands from lateral spreading.
This report is part of Ben’s work on his doctoral dissertation. You can download the report by clicking on the linked citation below.
DBA is on the design-build team that is replacing the Goethals Bridge for the Port Authority of New York and New Jersey (PANYNJ). We are not able to post much about the project or our involvement due to security agreements. However, the PANYNJ has a public website for the project (http://www.panynj.gov/bridges-tunnels/goethals-bridge-replacement.html) that has several webcams. As is the case with most big projects these days, the webcams are a common feature and show some great views of the project.
To give you an idea of what the project involves, here is a summary from the PANYNJ site:
The replacement bridge will be located directly south of the existing bridge and will provide:
Three 12-foot-wide lanes in each direction replacing the current two narrow 10-foot-wide lanes
A 12-foot-wide outer shoulder and a 5-foot-wide inner shoulder in each direction
A 10-foot-wide sidewalk/bikeway along the northern edge of the New Jersey-bound roadway
Improved safety conditions and performance reliability by meeting current geometric design, structural integrity, security and seismic standards, and reduces life-cycle cost
A central corridor between the eastbound and westbound roadway decks, sufficient to accommodate potential transit service
State-of-the-art smart bridge technology
The project also includes the demolition of the existing bridge upon completion of the replacement bridge.
In the forward of the report, Andrew Lemer of TRB writes:
NCHRP Report 697: Design Guidelines for Increasing the Lateral Resistance of Highway- Bridge Pile Foundations by Improving Weak Soils presents design guidance for strengthening of soils to resist lateral forces on bridge pile foundations. Lateral loads may be produced by wave action, wind, seismic events, ship impact, or traffic. Strengthening of soil surrounding the upper portions of piles and pile groups—for example by compaction, replacement of native soil with granular material, or mixing of cement with soil—may be more cost-effective than driving additional piles and extending pile caps as ways to increase the bridge foundation’s capacity to resist lateral forces associated with these loads. This report presents computational methods for assessing soil-strengthening options using finite-element analysis of single piles and pile groups and a simplified approach employing commercially available software. The analysis methodology and design guidelines will be helpful to designers responsible for bridge foundations likely to be exposed to significant lateral loads.
DBA is please to announce the addition of two new members: Robert M. Saunders, P.E. and Benjamin Turner, P.E.
Rob is a graduate of the University of Tennessee (BSCE and MSCE) with 11 years of experience. He began his career at S&ME working with our own Tim Siegel and for the last 8 years has been with GEOServices, LLC in Knoxville. He has a broad design background, specializing in analysis and design of earth retention systems and deep foundations. His experience with earth retention systems includes design and construction of soil nail walls, soldier pile walls, anchored systems, temporary shoring, and mechanically stabilized earth walls. His experience with deep foundation design includes lateral response analysis of deep foundations and design of deep foundation in karst geology. Rob has been involved with several major projects for private companies and public agencies including Foothills Parkway in Blount co., Tennessee, Interstate 240 expansion in Memphis, Tennessee, and Bridgeforth Stadium at James Madison University.
Rob will be located in Knoxville, Tennessee with Tim Siegel.
Ben is currently pursuing a Ph.D. in geotechnical earthquake engineering at UCLA with an emphasis on the transfer of forces between the ground and foundation elements during seismic loading. Prior to starting at UCLA, he worked for two years for the Los Angeles office of Shannon & Wilson, Inc. Ben worked in both construction and geotechnical firms while attending school for his B.S. and M.S. degrees. His experience includes: design, construction, and load testing of deep foundations; geotechnical earthquake engineering including soil-structure interaction, seismic hazard analysis, site response, liquefaction triggering analysis and mitigation of liquefaction-induced ground failure; and, characterization of structural behavior of reinforced concrete foundations.
Ben will be working part-time as he can while completing his Ph. D. and will join DBA full time after completing his studies, staying in the Los Angeles, California area.
DBA has had the pleasure of working with T.Y. Lin and Slayden–Sundt JV in their effort to replace the Sellwood Bridge over the Willamette River in Multnomah County, Oregon, near Portland. Designed by Gustav Lindenthal, the existing Sellwood Bridge was constructed in 1925 to replace the Spokane Street Ferry, connecting the communities of Sellwood and West Portland. In response to budget issues at the time, the Sellwood Bridge design was scaled back to minimize costs. Fast forward to 2014 and the existing Sellwood Bridge is now the only four-span continuous truss highway bridge in Oregon and possibly the nation. The bridge is extremely narrow, two lanes, no shoulder or median, and one small 4-ft sidewalk. In addition to these shortcomings in design with respect to the modern age, the west end of the bridge was constructed on fill, and the hillside above the bridge is now slowly sliding toward the river. Ground movements have caused some of the girders to crack. Furthermore, the existing bridge was not designed to any seismic standards which present a major concern given the bridge’s location in the seismically active Pacific Northwest.
The new Sellwood Bridge will be a deck arch structure with three arches supporting the deck of the main river spans and is designed to the latest seismic standards. It will feature two 12-ft travel lanes, two-12 ft shared use sidewalks, and two 6.5-ft bike lane/emergency shoulders. Multnomah County is using the existing bridge truss on temporary pile foundations as a detour to save time and money during construction with minimal impact to traffic. According to www.cyclonebuildings.com, the original bridge truss was shifted on January 19, 2013. Complicating the move was the enormity of the bridge, an 1100-ft single truss weighing 3400 tons. In addition to the size and weight of the span, old age and its curved alignment added to the technical challenges. The impressive move took only 14 hours. The detour bridge is currently fully operational and will continue to carry traffic until the summer of 2015 when the new bridge is scheduled to open.
DBA played key roles in the design and construction of the main arch piers. As part of the VE Design, DBA assumed engineering responsibility for the 10-ft diameter drilled shafts supporting Piers 4, 5, and 6 (4 & 5 being in the river and 6 on the eastern shore). The lengths of these shafts ranged from 81 ft to 225 ft through a number of subsurface conditions which posed many challenges to construction. Subsurface conditions ranged from large loose cobbles/gravel (Catastrophic Flood Deposits) to cemented cobbles and gravel (Troutdale Formation), to very hard intact basalt bedrock. Due to the challenging geologic conditions and variability of these conditions across the site, DBA implemented an observational method in which the final shaft length determination was made on the basis of our on-site observations in relation to a set of predefined criteria. This approach provided the necessary flexibility to efficiently confront different subsurface conditions in a timely manner. Drilling subcontractor Malcolm Drilling successfully completed construction of the last of these shafts in mid-October 2013.
You can learn more about the bridge and the project at Multnomah County’s website, SellwoodBridge.org. The website has current field work updates, photo gallery, history of the project, and a live construction camera with daily, weekly, and monthly time-lapse videos. There is also a time-lapse of the moving of the old truss.
As reported by the Minneapolis Star Tribune, Case Foundation recently finished constructing 40 drilled shafts at the St Croix River Crossing Project. Since early June, Case has been working at a feverish pace to construct the drilled shaft foundations for the new extradosed bridge between Minnesota and Wisconsin. As of November 8th, all of the drilled shafts are officially complete. General contractor Kramer is working to finish the pier footings and support tower bases by early 2014. Soon, the joint venture of Lunda and Ames will begin construction of the $380 million bridge superstructure.
As MnDOT’s foundation consultant for the project, DBA has been on site during much of the foundation construction over the past five months. Some pictures taken during this time, along with several pictures from MnDOT are available for viewing on our Picasa Page. More pictures and information can be found on the project website and Facebook Page, and the project can be viewed live via webcam. Previous DBA blog posts about the main project and the predesign load test program can be found here.
DBA is pleased to wrap up its role on the St Croix Crossing Project with a very positive outlook. The drilled shaft construction proceeded on schedule and as planned without unexpected challenges, and our strong client relationships with MnDOT continued to grow stronger. It was also nice to see familar faces from Case, Braun Intertec, and Parsons Transportation Group, many of whom we worked with us at Hastings. We very much look forward to working with these partners again in the future!
Specialists in Deep Foundation Design, Construction, and Testing and Slope Stability Problems